VFD control methods: V/f, vector, DTC, torque and current

How a frequency converter controls the motor: V/f characteristics, sensorless and closed-loop vector control, direct torque control, torque and current limits — and which method to choose.

V/f (scalar) control

The drive keeps the ratio voltage/frequency constant so that the motor flux stays roughly constant: 400 V at 50 Hz → 200 V at 25 Hz. Options:

  • Linear characteristic for constant-torque loads (conveyors).
  • Quadratic characteristic for pumps and fans (less voltage at low speed → energy saving).
  • Voltage boost at low frequency to compensate stator resistance.
  • Slip compensation to hold speed under load.

Advantages: simple, robust, works with several motors on one drive. Weak torque and speed accuracy at low speed.

Vector control

The drive uses a motor model (from nameplate data and the identification run) to control the flux-producing and torque-producing components of the current separately — like a DC motor.

VariantFeedbackTypical performance
Sensorless vectorNone (model)Good torque down to a few Hz, speed accuracy ≈ slip-compensated
Closed-loop vectorEncoderFull torque at zero speed, high speed accuracy, positioning

ABB's DTC (Direct Torque Control) reaches similar results by controlling torque and flux directly without a modulator.

Torque and current

  • Current limit protects drive and motor; acceleration that hits the limit becomes longer.
  • Torque limits (motoring/generating) protect mechanics and are used for tension or pressing applications.
  • In torque control mode the drive follows a torque reference and speed results from the load — needs speed limits for safety (winders, master/follower).

Choosing

ApplicationMethod
Fans, pumpsV/f quadratic or sensorless vector with energy optimization
Conveyors, mixersSensorless vector
Hoists, cranes, winders, positioningClosed-loop vector with encoder
Several motors on one driveV/f

Identification (motor data measurement) is essential for vector control — repeat it after replacing the motor or changing the cable significantly.

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Sources

  1. ACS880 primary control program — Firmware manual (Rev Y) — ABB
  2. SINAMICS G120 with CU240B-2/CU240E-2 — Operating Instructions 04/2018 — Siemens AG
  3. PowerFlex 750-Series AC Drives — Reference Manual 750-RM002 — Rockwell Automation

Updated 2026-10-02