Variable frequency drive — basics and key parameters

How a VFD works, which parameters are set during commissioning, acceleration and deceleration, speed reference, and how parameters map across manufacturers.

What a VFD does

A variable frequency drive rectifies the mains voltage into a DC link, and an IGBT inverter turns it into a voltage of adjustable frequency and amplitude for an induction or synchronous motor. Motor speed is proportional to frequency, so the drive can accelerate, control and stop the machine smoothly.

Main control modes:

ModeNotes
V/f (scalar)simple, suits pumps and fans, allows several motors on one drive
sensorless vectorholds speed and torque better at low frequency
vector with encoderprecise torque control and positioning

Commissioning: what gets set

  1. Motor nameplate data: rated voltage, current, power, frequency, speed, cos φ. Protection and control quality depend on them.
  2. Motor identification (ID run, autotune) — the drive measures the equivalent-circuit parameters.
  3. Command source — terminals, keypad or network (see VFD control).
  4. Reference source — analog input, preset speeds, network.
  5. Limits: minimum and maximum frequency/speed, current limit.
  6. Acceleration and deceleration, stop mode.

Acceleration, deceleration, stopping

Acceleration time is usually defined from 0 to maximum (or reference) frequency, not to the current setpoint. If deceleration is too short, the machine's energy flows back into the DC link, the voltage rises and the drive trips on overvoltage. Remedies: longer deceleration, enable the Vdc_max controller, fit a braking resistor.

Stop modes: ramp stop, coast (voltage removed, the motor stops on its own), quick stop with a separate ramp.

The same parameters across manufacturers

PurposeSiemens G120 (CU240B/E-2)ABB ACS580Rockwell PowerFlex 520
Start/stop commandsp0840 (ON/OFF1)20.01 Ext1 commandsP046 Start Source 1
Reference sourcep100022.11 Ext1 speed ref1 / 28.11P047 Speed Reference1
Acceleration timep112023.12 / 28.72P041 Accel Time 1
Deceleration timep112123.13 / 28.73P042 Decel Time 1
Min/max speedp1080 / p108230.11 / 30.12P043 / P044

Parameter numbers depend on firmware version and model — check against the manual for the specific device.

Tools

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Sources

  1. SINAMICS G120 Control Units CU240B-2/CU240E-2 List Manual (LH11), 04/2014 — Siemens AG
  2. ACS580 standard control program — Firmware manual (3AXD50000016097 Rev J) — ABB
  3. PowerFlex 520-Series Adjustable Frequency AC Drive User Manual (520-UM001) — Rockwell Automation

Updated 2026-10-01