RTD and Pt100 sensors

How platinum resistance thermometers work, the IEC 60751 characteristic (Callendar–Van Dusen), tolerance classes, 2/3/4-wire connection and typical measurement errors.

Principle

The resistance of platinum rises with temperature. Pt100 has 100 Ω at 0 °C, Pt1000 1000 Ω. IEC 60751 defines the characteristic (α = 0.00385 /°C):

R(t) = R0 · (1 + A·t + B·t²)                    for 0 … 850 °C
R(t) = R0 · (1 + A·t + B·t² + C·(t − 100)·t³)  for −200 … 0 °C
A = 3.9083·10⁻³, B = −5.775·10⁻⁷, C = −4.183·10⁻¹²
t, °C−50025100200500
Pt100, Ω80.31100.00109.73138.51175.86280.98

Around room temperature the slope is ≈ 0.385 Ω/°C for Pt100 (3.85 Ω/°C for Pt1000). Convert with the RTD calculator.

Tolerance classes (IEC 60751)

ClassTolerance
AA±(0.10 + 0.0017·
A±(0.15 + 0.002·
B±(0.30 + 0.005·
C±(0.60 + 0.010·

Class B at 100 °C: ±0.8 °C. The validity range of each class depends on the sensor construction.

2-, 3- and 4-wire connection

The measuring instrument sees the sensor plus the lead resistance.

ConnectionLead resistance effect
2-wireFully added: 2 × 0.5 Ω leads ≈ +1 Ω ≈ +2.6 °C error for Pt100
3-wireCompensated if all three leads have the same resistance
4-wireEliminated: current and voltage on separate pairs

Use 3-wire as minimum for Pt100 in the field, 4-wire for accurate measurement; Pt1000 is less sensitive to lead resistance.

Other error sources

  • Self-heating by the measuring current (keep current small, ~1 mA).
  • Thermal contact: immersion depth, thermowell, response time.
  • Module setting: wrong sensor type (Pt100 vs Ni100, α 0.00385 vs 0.003916) gives systematic errors.

Loading the map…

Sources

  1. IEC 60751:2022 Industrial platinum resistance thermometers and platinum temperature sensors — IEC
  2. SIMATIC S7-1500 Analog value processing — Function Manual 06/2014 — Siemens AG

Updated 2026-10-02