Colors and equipment states on HMI screens

Why modern HMIs are mostly grey: color reserved for abnormal conditions, consistent state indication, analog values with context, and avoiding color-only information.

The principle

The traditional "colorful P&ID" screen — red/green pumps, blue tanks, 3-D pipes — makes abnormal situations hard to see because everything is colored. High-performance HMI practice (as reflected in ISA-101) uses:

  • neutral grey backgrounds and equipment;
  • color only to attract attention to abnormal conditions and alarms;
  • alarm colors used for nothing else.

A consistent state scheme (example)

StateIndication
Stopped / closed (normal)Dark grey outline or fill
Running / open (normal)Light fill or white outline — still neutral
Transition (opening, starting)Blinking outline or arrow
Fault / alarmAlarm color by priority + symbol
Manual / local modeSmall letter indicator "M" / "L"
InterlockedLock symbol
Out of service / simulationDedicated pattern, clearly visible

Whatever scheme you choose, document it and use it everywhere. Note that the red/green meaning of running/stopped differs between industries (power plants often use red = energized), which is another reason to keep normal states neutral.

Analog values with context

A number alone does not tell whether it is good. Show values with units and a small bar or moving-analog indicator with normal range and alarm limits, plus short trends for key values. The operator sees deviations before the alarm.

Accessibility

About 8 % of men have some color-vision deficiency. Never encode information only by color: add shape, text, position or a symbol (e.g. priority number in the alarm icon).

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Sources

  1. ISA-101 — Human Machine Interfaces for Process Automation Systems — ISA

Updated 2026-10-02